Luoyang Yogie OEM high quality gear shaft large diameter steel transmission toothed shaft for rotary kiln

Introduction to Luoyang Yogie OEM high quality gear shaft large diameter steel transmission toothed shaft for rotary kiln

Luoyang Yogie OEM high quality gear shaft large diameter steel transmission toothed shaft for rotary kiln are important components in mechanical systems used to support rotating parts (such as gears, pulleys or sprockets) and transmit torque. They play a key role in mechanical equipment by connecting the power source with the working parts to ensure the effective transmission of power.

Characteristic advantages of Luoyang Yogie OEM high quality gear shaft large diameter steel transmission toothed shaft for rotary kiln

High precision: adopting precision machining technology ensures the size and shape accuracy of the shaft and improves the transmission efficiency.

High strength: made of high-quality materials with good tensile, compressive and wear-resistant properties.

Reliability: After strict quality control, it ensures stable operation for a long time.

Versatile design: A variety of specifications and types are available to suit different applications.

Easy maintenance: the structure is designed for easy installation and repair, reducing maintenance costs.

(Luoyang Yogie OEM high quality gear shaft large diameter steel transmission toothed shaft for rotary kiln)

Specification of Luoyang Yogie OEM high quality gear shaft large diameter steel transmission toothed shaft for rotary kiln

Luoyang Yogie OEM premium equipment shaft is crafted for sturdy applications in rotating kilns and various other industrial machinery needing durable power transmission. Manufactured from costs alloy steel (such as 42CrMo, 20CrMnTi, or customized qualities), this large-diameter toothed shaft ensures exceptional stamina, wear resistance, and sturdiness under high torque and constant operation. The gear shaft undergoes exact CNC machining, heat treatment (quenching and tempering), and surface area hardening (induction or carburizing) to accomplish a surface area hardness of HRC 50-60 and core sturdiness of HRC 25-35, maximizing load-bearing capacity and exhaustion resistance. Secret specs include an adjustable size series of 500– 2000 mm (or larger), length approximately 10,000 mm, and component (gear teeth) accuracy of 4– 30 mm, customized to match rotating kiln gear engagement requirements. The tooth account is ground to AGMA, HULLABALOO, or ISO criteria, guaranteeing smooth meshing, marginal vibration, and noise reduction. Dimensional resistances adhere to ISO 6-7 grade, with radial runout under 0.05 mm for alignment precision. The shaft’s bore is machined to H7 tolerance for seamless assimilation with centers or combinings. Surface finish ranges from Ra 1.6– 3.2 μm to reduce rubbing and lengthen life span. It sustains torque abilities up to 500,000 Nm and operates in temperatures from -40 ° C to 450 ° C, appropriate for rough atmospheres like concrete, mining, or metallurgical kilns. Anti-corrosion coatings (e.g., zinc-nickel plating, phosphating) or custom-made finishes (PTFE, epoxy) are available for dampness or chemical exposure. Quality control includes ultrasonic screening (UT), magnetic bit examination (MPI), and 3D coordinate dimension (CMM) to validate material stability, crack-free surface areas, and geometric accuracy. Custom OEM layouts suit unique flange setups, keyway profiles, or spline patterns. Packaged in rust-proof materials and wooden crates for protected worldwide shipping. Compliant with ISO 9001, CE, and industry-specific accreditations, Luoyang Yogie’s gear shaft guarantees reliability, extended upkeep periods, and optimized performance for rotating kiln drive systems.

(Luoyang Yogie OEM high quality gear shaft large diameter steel transmission toothed shaft for rotary kiln)

Applications of Luoyang Yogie OEM high quality gear shaft large diameter steel transmission toothed shaft for rotary kiln

Luoyang Yogie OEM high-quality equipment shafts are engineered for large-diameter steel transmission in rotary kilns, functioning as important elements in sturdy commercial applications. These toothed shafts are indispensable to the reliable procedure of rotary kilns, which are widely used in cement manufacturing, metallurgy, chemical handling, and mining sectors. Their main role is to transmit torque from the drive system to the kiln’s turning shell, guaranteeing constant, smooth turning under severe lots and high temperatures. This integrity is important for processes like clinker manufacturing, ore calcination, and product sintering, where uninterrupted procedure directly influences productivity.

Created from costs alloy steel, Luoyang Yogie’s equipment shafts are built and heat-treated to attain extraordinary tensile strength, use resistance, and thermal stability. The large-diameter layout suits heavy radial and axial lots, while precision machining makes certain exact tooth accounts for seamless meshing with girth equipments. Advanced surface area setting strategies, such as carburizing or induction hardening, additionally enhance durability, lessening wear and expanding service life even in rough, high-heat atmospheres.

Modification is a hallmark of Luoyang Yogie’s OEM service, offering customized remedies to fulfill particular kiln configurations, rotational speeds, and torque demands. Each shaft goes through rigorous top quality screening, including ultrasonic inspection, solidity testing, and dimensional confirmation, to assure conformity with global criteria like ISO and ASTM. This thorough strategy decreases downtime, reduces upkeep expenses, and enhances operational performance for end-users.

By incorporating robust products, precision design, and rigid quality control, Luoyang Yogie’s equipment shafts provide unrivaled performance in severe commercial settings. Their items are trusted globally for improving kiln reliability, reducing power intake, and supporting continual production cycles. For sectors reliant on rotary kilns, investing in Luoyang Yogie’s transmission parts ensures long-term operational security and cost-effectiveness, backed by years of design knowledge.

Company Introduction

Established in 2002, Port of Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Luoyang Yogie OEM high quality gear shaft large diameter steel transmission toothed shaft for rotary kiln

What are the key applications of Luoyang Yogie’s large-diameter steel transmission toothed shafts?
Luoyang Yogie’s gear shafts are designed for heavy-duty industrial applications, particularly in rotary kilns used in cement production, mining, metallurgy, and chemical processing. These shafts transmit high torque and rotational force between gears, ensuring smooth operation of kilns under extreme loads and temperatures. They are also suitable for ball mills, crushers, and other machinery requiring precision-engineered, large-diameter toothed shafts for reliable power transmission.

What materials are used in manufacturing these gear shafts?
The shafts are crafted from high-quality alloy steels such as 42CrMo4, 20CrMnTi, or equivalent grades, chosen for their superior strength, wear resistance, and durability. The material undergoes advanced heat treatment processes like carburizing, quenching, and tempering to enhance surface hardness (up to HRC 58-62) and core toughness, ensuring optimal performance in high-stress, abrasive environments.

Can Luoyang Yogie customize gear shafts to specific requirements?
Yes, as an OEM manufacturer, Luoyang Yogie offers full customization. Clients can specify dimensions (diameter, length, module), tooth profiles (spur, helical, or custom geometries), and surface finishes. The company uses CAD/CAM and CNC machining for precision, ensuring shafts meet exact tolerances, load capacities, and operational conditions. Custom heat treatment and anti-corrosion coatings are also available.

How do these gear shafts ensure long-term durability in harsh conditions?
The combination of premium materials, precision machining, and advanced heat treatment ensures resistance to wear, pitting, and fatigue. The hardened tooth surfaces withstand abrasive particles and high-impact loads, while the tough core prevents fracture. Rigorous quality checks, including ultrasonic testing and hardness verification, guarantee reliability in high-temperature, high-vibration rotary kiln operations.

What after-sales support does Luoyang Yogie provide?
Luoyang Yogie offers comprehensive technical support, including installation guidance, maintenance recommendations, and troubleshooting. A warranty covers material and manufacturing defects, with responsive customer service for replacements or repairs. The company also provides lifecycle assessments and refurbishment services to extend shaft longevity, minimizing downtime and operational costs.

(Luoyang Yogie OEM high quality gear shaft large diameter steel transmission toothed shaft for rotary kiln)