SMR Series Helical Gear Speed Reducer Shaft Mounted Gearbox Reducer With Torque Arm And Backstop For Belt Drive

Introduction to SMR Series Helical Gear Speed Reducer Shaft Mounted Gearbox Reducer With Torque Arm And Backstop For Belt Drive

SMR Series Helical Gear Speed Reducer Shaft Mounted Gearbox Reducer With Torque Arm And Backstop For Belt Drive are important components in mechanical systems used to support rotating parts (such as gears, pulleys or sprockets) and transmit torque. They play a key role in mechanical equipment by connecting the power source with the working parts to ensure the effective transmission of power.

Characteristic advantages of SMR Series Helical Gear Speed Reducer Shaft Mounted Gearbox Reducer With Torque Arm And Backstop For Belt Drive

High precision: adopting precision machining technology ensures the size and shape accuracy of the shaft and improves the transmission efficiency.

High strength: made of high-quality materials with good tensile, compressive and wear-resistant properties.

Reliability: After strict quality control, it ensures stable operation for a long time.

Versatile design: A variety of specifications and types are available to suit different applications.

Easy maintenance: the structure is designed for easy installation and repair, reducing maintenance costs.

(SMR Series Helical Gear Speed Reducer Shaft Mounted Gearbox Reducer With Torque Arm And Backstop For Belt Drive)

Specification of SMR Series Helical Gear Speed Reducer Shaft Mounted Gearbox Reducer With Torque Arm And Backstop For Belt Drive

The SMR Collection Helical Equipment Speed Reducer is a high-performance, shaft-mounted gearbox reducer created for durable commercial applications. Engineered with precision helical gears, this device makes certain smooth, quiet procedure and high torque transmission performance. The small, space-saving design integrates a torque arm and backstop device, making it suitable for belt-driven systems calling for trustworthy power transmission and turn around turning prevention. Ideal for conveyors, mixers, crushers, and product handling tools, the SMR Collection offers durability and adaptability throughout markets like mining, agriculture, and building and construction. Secret specs include a helical gear design with solidified alloy steel equipments for improved tons capability and expanded life span. The housing is created from heavy-duty actors iron, offering superior resistance to shock tons and environmental stressors. Shaft mounting simplifies installation, enabling direct coupling to driven tools without extra elements. The torque arm stabilizes the reducer, minimizing vibration and making up for belt tension or imbalance. A built-in backstop system stops reverse rotation, guarding tools from damage throughout unexpected stops or power losses. The reducer supports input accelerate to 1,800 RPM and delivers output torque varying from 1,500 Nm to 18,000 Nm, depending upon the model. Rate decrease proportions extend 5:1 to 25:1, personalized to match specific functional needs. Secured versus dust and wetness with advanced lip seals and gaskets, it makes certain reputable efficiency in severe conditions. Lubrication is maintenance-free for initial solution periods, with oil or oil alternatives offered. Operating temperature levels range from -20 ° C to 80 ° C. The system’s modular design enables versatile placing settings (foot, flange, or shaft) and compatibility with different electric motor types. Compliance with ISO and AGMA criteria warranties high quality and interoperability. Advantages include lowered downtime, lower upkeep costs, and power effectiveness because of optimized equipment meshing. The SMR Series is a cost-effective solution for boosting belt drive systems, offering longevity, accuracy, and safety and security popular settings.

(SMR Series Helical Gear Speed Reducer Shaft Mounted Gearbox Reducer With Torque Arm And Backstop For Belt Drive)

Applications of SMR Series Helical Gear Speed Reducer Shaft Mounted Gearbox Reducer With Torque Arm And Backstop For Belt Drive

The SMR Collection Helical Gear Speed Reducer is a robust, high-performance shaft-mounted transmission reducer created for requiring commercial applications. Its helical gear style makes sure smooth, efficient power transmission with minimal noise and resonance, making it perfect for systems requiring accurate speed decrease and high torque result. Furnished with a torque arm and backstop, this gearbox is especially suited for belt-driven systems where stability, safety, and reverse turning avoidance are important.

In material handling, the SMR Series excels in conveyor systems, such as bulk material transport in mining, aggregates, or farming. The torque arm firmly supports the reducer to the device framework, absorbing operational forces and stopping misalignment, while the backstop ensures the conveyor belt stops right away and stops rollback throughout unexpected power cuts, boosting safety. For durable applications like pail lifts or likely conveyors, the backstop mechanism adds an extra layer of protection versus load turnaround, reducing wear and downtime.

In the food and drink market, the reducer’s compact shaft-mounted layout streamlines setup in tight areas, such as product packaging lines or handling tools. The helical equipments’ effectiveness supports constant speed control for mixers, augers, or bottling systems, also under variable tons. The corrosion-resistant coatings and sealed housing make it suitable for humid or washdown settings.

For farming equipment, such as grain augers or harvesters, the SMR Collection deals with high starting torque and shock lots. The backstop avoids tools damage triggered by unexpected quits, while the torque arm ensures stable power transmission to belts and pulleys. In recycling plants or building devices, the reducer’s durability and ability to run in extreme conditions– integrated with the backstop’s sure feature– make it trusted for crushers, shredders, or crusher drives.

The SMR Collection additionally incorporates seamlessly with belt drive systems, offering adaptability in electric motor positioning and minimizing placement intricacies. Its reduced maintenance needs, thanks to exceptional lubrication and hardened gear elements, make certain long service life. Whether in manufacturing, power, or logistics, this gearbox supplies performance, safety and security, and flexibility, making it a flexible option for markets prioritizing integrity and performance in belt-driven equipment.

Company Introduction

Established in 2002, Port of Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of SMR Series Helical Gear Speed Reducer Shaft Mounted Gearbox Reducer With Torque Arm And Backstop For Belt Drive

The SMR Series Helical Gear Speed Reducer is a shaft-mounted gearbox designed for industrial applications requiring reliable speed reduction and torque control. Here are five common FAQs:

**1. What are the primary applications of the SMR Series gearbox?**
This gearbox is ideal for belt-driven systems in industries like mining, agriculture, and material handling. It’s commonly used in conveyors, mixers, and elevators, offering smooth operation due to helical gearing. The shaft-mounted design simplifies integration with existing machinery, while the torque arm and backstop enhance stability and prevent reverse motion.

**2. How does the torque arm improve performance?**
The torque arm anchors the gearbox to a fixed structure, counteracting rotational forces generated during operation. This prevents misalignment, reduces stress on the shaft and bearings, and ensures consistent power transmission. Proper installation of the torque arm minimizes vibration and wear, extending the equipment’s lifespan.

**3. Why is the backstop feature important?**
The backstop automatically engages to prevent reverse rotation when the drive stops, crucial for inclined or vertical conveyors. This safeguards against material rollback, equipment damage, or safety hazards. It operates mechanically, requiring no external power, making it reliable in emergency stops or power failures.

**4. How is the gearbox installed?**
Align the gearbox with the driven shaft and secure it using the split-taper bushing. Fix the torque arm to a rigid anchor point to absorb reactive torque. Ensure the backstop’s directional arrow matches the intended rotation. Proper belt tensioning and alignment are critical—consult the manual for specific torque settings and alignment tolerances. Professional installation is recommended for optimal performance.

**5. What maintenance is required?**
Regularly check oil levels and replenish with high-grade lubricant as specified. Inspect seals for leaks, tighten mounting bolts, and ensure the torque arm remains securely fastened. Test the backstop’s engagement periodically. Helical gears are durable, but annual inspections for wear, corrosion, or debris are advised. Maintenance intervals depend on operating conditions—harsh environments may require more frequent checks.

(SMR Series Helical Gear Speed Reducer Shaft Mounted Gearbox Reducer With Torque Arm And Backstop For Belt Drive)